17 Jan 2022

The fundamentals of getting ink to stick to any chosen media

Drytac maintains a close relationship with hardware and ink manufactures to ensure its products achieve the best results. As part of this close collaboration, Drytac has launched a series of ink blogs written by some of these leading businesses.

We spoke to ink experts Fujifilm about the science of getting ink to stick to media, and to Drytac about the part that ink profiles play in optimising that process.

Andrew Berritt from Fujifilm explains a bit more about ink adhesion.

To formulate ink adhesion, we should first look at surface tension and energy. The first step is the initial interaction between ink and media, which is driven by the ink's surface tension and the surface energy of the media. In general terms, the ink needs to have a lower surface tension than the energy of the media to be able to 'wet' the substrate. Without this, the ink would reticulate and mottle - basically the effect you'd see with water on glass.

On the other side of the spectrum, if the surface tension is 'too low' versus the energy of the media the ink can then spread too greatly. In this case you would see a lot of bleed and lose image definition. This balance is how you can maximise clarity and drop spread before curing the ink.


ink adhesion1


The second phase is adhesion. Now the ink is on the media, how it 'sticks' and can be designed to stick varies dependent on the media. If we take PVC, the media can be chemically altered by the ink to create swelling and penetration into the surface (how solvent inks always work).

This is your ideal form of adhesion as the ink film becomes an integral part of the media. This isn't possible with inert surfaces such as polypropylene and polystyrene so other technologies need to be adopted. You can improve the surface wetting, reduce polymerisation shrinkage to maintain the touch points and also match up the polarity in the inks so they attract one another from a polar perspective.


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The part played by ink profiles

The media that Drytac manufactures is part of a larger solution; before any graphics application can be delivered, it needs to be printed and finished. Understanding how materials work with specific print and ink technologies is a key foundation of the company's product development.

Drytac maintains a close relationship with hardware and ink manufactures to ensure its products achieve those best results, and media profiling is key to the optimal relationship between image quality, ink adhesion and the overall performance and integrity of the finished graphic.

Having access to thousands of profiles for materials on a wide range of different printers is paramount - and of course easier than having to create your own profiles in-house. By working in tandem with hardware manufacturers, Drytac has created easy access to such profiles for many common media, printer and ink combinations.

Drytac also has the in-house capability to provide custom profiles as required for its customers for any specialist application, to maximise the colour output and performance. More information can be found here

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